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Bucket Elevators

General introduction of Bucket Elevators:

A bucket elevator, also called a grain leg, is a mechanism for hauling flowable bulk materials (most often grain or fertilizer) vertically.

It consists of: 1. Buckets to contain the material; 2. A belt to carry the buckets and transmit the pull; 3. Means to drive the belt; 4. Accessories for loading the buckets or picking up the material, for receiving the discharged material, for maintaining the belt tension and for enclosing and protecting the elevator.

Working Principle of Bucket Elevators:

A centrifugal discharge elevator may be vertical or inclined. Vertical elevators depend entirely on the action of centrifugal force to get the material into the discharge chute and must be run at speeds relatively high. Inclined elevators with buckets spaced apart or set close together may have the discharge chute set partly under the head pulley. Since they don't depend entirely on the centrifugal force to put the material into the chute, the speed may be relatively lower.

Nearly all centrifugal discharge elevators have spaced buckets with rounded bottoms. They pick up their load from a boot, a pit, or a pile of material at the foot pulley.

The buckets can be also triangular in cross section and set close to on the belt with little or no clearance between them. This is a continuous bucket elevator. Its main use is to carry difficult materials at slow speed.

Early bucket elevators used a flat chain with small, steel buckets attached every few inches. Current construction uses a rubber belt with plastic buckets. Pulleys several feet in diameter are used at the top and bottom. The top pulley is driven by an electric motor.

The bucket elevator is the enabling technology that permitted the construction of grain elevators. A diverter at the top of the elevator allows the grain to be sent to the chosen bin.

Bucket Elevators Specifications:

Model

Capacity(m3/h)

Max. Size of Transferred Material(mm)

Bucket

sprocket Transmission Speed(r/m)

Chain

运行部件重量(kg/m)
(链条、料斗)

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Volume(L per Bucket)

(mm)

Bucket Elevating Speed(m/s)

圆钢直径×节距(mm)

单条破断荷载(kN)

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TH160

15

24

20

1.2

1.9

500

1.25

69.71

Φ14×50

≥190

18.4

19.3

TH200

17

28

25

1.5

2.4

500

63.22

Φ14×50

≥190

20.2

21.32

TH250

31

48

30

3.0

4.6

500

44.11

Φ14×50

≥190

22.1

23.6

TH315

37

58

35

3.7

5.8

512

1.4

43.14

Φ18×64

≥320

25.64

26.58

TH400

58

92

40

5.9

9.4

512

37.6

Φ18×64

≥320

30.0

31.9

TH500

81

129

50

9.3

15

688

1.5

39.75

Φ22×86

≥480

41.5

44.2

TH630

144

207

60

14.6

23.5

688

35.78

Φ22×86

≥480

49.0

52.3

TH800

176

283

65

23.3

37.3

736

1.6

29.62

Φ26×92

≥670

81.0

84.2

TH1000

259

402

70

37.6

58.3

736

24.53

Φ26×92

≥670

88.6

92.4

TH1250

395

612

75

59.4

92

864

25.43

Φ30×108

≥890

162.0

168.8

 

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